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There are valuables, and there are values. Valuables are owned and can be kept private. They can even be packed in our security bags and shipped across the world. Values are meant to be shared and to enrich all of us. Sustainability is one such value. It cannot be contained by packaging, but the idea of it can be woven into every step of its manufacturing process. That is exactly what we at Modepack pride ourselves on doing.
Our company manages to complete the closed-loop system within our facilities (in cooperation with Weltplast). Owning the complete technology for recycling of polymeric materials not only sets us apart in the market, it greatly contributes to the protection and preservation of the world we live in by reducing the environmental load and promoting the culture of sustainability.
Driven by a clear focus on environmental protection, we have developed the CIRCULAR MODE concept. In it, we follow our product on each step of its way – from raw material, extrusion, printing, and converting phases, to making sure that it comes back to us to be recycled and converted into new bags. The process is repeated all over again.
Blown film extrusion is a continuous process of shaping the material from the granules into a tube of molten polymer through a die and inflating an air to form a thin film bubble. Through the cooling process, a bubble is folded down and cut to a flat film or tube. Material is winded to large roles.
After extrusion, the material comes to the printing process where a product is visually defined according to customers’ demand. Products produced in Modepack are undergoing flexographic printing up to 8 colors having the possibility to print the most demanding impressions.
Having print applied, it is time to form a final product. For this, we use our highly sophisticated machinery that is producing over 500.000 items in one day. It starts with the unwinding process of printed roles to be folded in a way that is agreed with the customer. Having multiple machine attachments we have many options that help to meet the demanding needs of today’s fast-evolving markets.
There are over 100.000.000 users of the products produced in our factory per a year.
We have Italians, French, Dutch, Americans, Spaniards, Swedes, Russians, British, Croatians, and many other citizens of the countries we supply. Still, no matter the location or nationality, our interest should be the same – to reduce the environmental load and promote the culture of sustainability.
Working closely with our customers, as well as the waste management companies, we make sure to acquire an equal amount of waste to the amount of the goods we annually produce and deliver. That waste we wash, grind, and extrude to a new post-consumer recycled material.
These granules of the material are used again in the blown film extrusion process to produce a new film that will be printed and converted into a new product.
In an era of diminishing primary raw materials, post-consumer waste is becoming more attractive in the packaging industry. Reprocessed to a very high-quality standard, it becomes a lucrative and almost inexhaustible resource. It boosts the economy and helps prevent environmentally unfriendly waste depots.
We at Modepack are committed to recycling and, together with, Weltplast we have invested in the development of new, cutting-edge recycling technology to scientifically push the limits of what is possible – all with the lowest overall carbon footprint.
Our CIRCULAR MODE concept achieves a full post-consumer recycling capability, resulting in the reuse of the material that would otherwise have gone to landfill.
Moreover, our state of the art machinery consumes about 75% energy less than the currently most used solutions, which means that we are not only saving the material from landfills, we are also minimizing our carbon footprint.